
Naonobu Tajima / Vice President, SUZUKI SPORT Co., Ltd.
Hiroyuki Watanabe / Chief Engineer, SUZUKI SPORT Co., Ltd.
N. Tajima :
WRC is a top category of motorsport; naturally, it demands extremely high standards,
in every aspect. In particular, to deliver good results with some consistency,
the car must be built driver friendly - it should have a highly controllable
performance so it can be driven fast while maintaining good poise and stability.
It’s a difficult-to-attain ideal, but we strongly keep that in mind in our development
process.
Watanabe :
We are pretty much building a 4-wheel-drive turbo car from scratch, and we cannot
hope to come up with a “winning machine” unless we begin by being true to the
basics of car building, and make sure we fully clear every requirement and look
into every detail.
N. Tajima :
We are still in the early stages of development, in the process of refining the
basics, including the engine, transmission and suspension. The early-stage model
we have now will be put to thoroughgoing driving tests until the beginning of
2007. Then we will feed back the test results into our competition-entry model
and see how they stand up in the heat of competition, in Japan. After that, we’ll
start testing in Europe from the spring of 2007.
Watanabe :
Before test-entering our machine in competitions, we have to address the big
issue of homologation. We need to submit for homologation a machine that’s well
on the way to completion, because if we don’t and we encounter a problem later
on, it could become a devastating setback. (Note: Once a vehicle is homologated,
no modification will be allowed to the vehicle or its major components for one
year.) We have to finalise the basic construction of the vehicle, its settings
and specifications, and make sure they are what we want before we apply for homologation.
That means the engine by that stage has to be tough enough to withstand the rigors
of actual competition, to a certain degree. And also by that time, we should
finalise the overall vehicle layout concept with the engine installed.
N. Tajima :
I guess it’s the same in building anything, the way new objectives spring up
one after another in the process. “We’ve come this far, but we can take it much
further.” “We want it more this way.” “No, we’re not ready for that.” It’s always
like that; we always find ourselves with new goals, new desires. We never have
enough time. We have to find a good compromise to move on to the next stage.

Watanabe :
The biggest difference between JRC and WRC, in terms of engine development, is
the turbocharger. The addition of a turbocharger brings on a whole new set of
design requirements. With Super 1600 engines, they don’t have a turbocharger,
the displacement stays small, and we had a good idea of the rev range used in
competition. We only had to make sure the engine has good torque-output characteristics
within that rev, or engine-speed range, so the list of requirements wasn’t so
extensive. Often, the challenge was how completely we could fulfill the requirements,
and our Super 1600 engine actually still has room for further development. By
contrast, with a turbocharged engine, we also have to take into account the effect
of heat from the turbocharger. Moreover, the addition of turbocharger increases
the amount of torque output by three times, so naturally, the stress on the engine
is much greater. So we have to always keep in mind the durability of the original
engine.
At one time, we had a lot of difficulties with the new requirements of turbocharging;
now, we are finding good performance with much consistency. We need further refinement,
but we are quite confident we will meet the necessary requirements. I won’t say
we can start winning right now, but I also won’t say we don’t have a fighting
chance. We are certainly finding much of the powerband and torque we were looking
for.

When working on the Super 1600, I was often asked from many people, “How many
types of engine does SUZUKI really have?”
Because of the big differences between rally rounds – for example,
just for tarmac
events, there are low-speed tarmac, high-speed tarmac, courses with much loose
gravel, etc., - I’ve heard other teams had at least four different types of engines.
By contrast, we made do with just one engine type, the reason being that we were
able to come up with an engine with high-rpm power matching any other, one with
a wide powerband and smooth power pickup from anywhere in the low rpm. We believe
that was the key to our eventual JRC success.
However, in WRC, the cars are fitted with a 34mm-diameter restrictor (intake
restriction device required by regulations), so the powerband becomes very narrow.
I’d expect there would be torque generated from an unimaginably low rpm, and
at high rpm, it will probably have to be up-shifted at an rpm range very low
in terms of normal driving, probably around half the rpm of the Super 1600, so
it’ll be very important to make the best use of such powerband characteristics.

Watanabe :
There are a lot of issues to be resolved in tuning a production engine into a
rally version. In recent years, the base engines tend to have very lightweight
designs for fuel efficiency. And since the base engines are not turbocharged,
we have to proceed with care in checking engine durability, how it bears the
stress of extra intake charging and higher power output. In particular, the cooling
system requires various extra equipment, such as for cooling the high-power-engine
pistons. To find the optimum space and layout for such equipment, we shouldn’t
stop short of making changes to the base engine. This is just one example of
why, in order to create a winning engine, it is absolutely essential that we
work closely with SUZUKI to resolve various technological issues.

N. Tajima :
In order to compete strongly in all 16 rounds of the season, we’ll have to make
good preparations not only in terms of logistics, but also personnel management
for everyone involved in the effort. Through the World Championship calendar,
we’ll need the help of a great number of staff and engineers from many countries,
although of course the project will be under the primary control of the manufacturer,
that is, those of us working with SUZUKI headquartered in Japan. Once the car
is built, it will be taken to Europe – its actual site of competition – for further
refinement, but the development, design and manufacturing work will all be conducted
inside Japan.
As for team composition, we are thinking of organising our effort into two teams.
One team for entering events in Europe, another for events in Asia and Oceania.
We are looking to compete in strong form throughout the total 16 rounds by carefully
switching between these two teams.

Watanabe :
Ever since SUZUKI started full-fledged JRC efforts with the Super 1600, we had
a great number of fans cheering us on; we are very grateful for their support.
Now we are heading forth to the top category, the WRC, and I’d like to ask everyone
to keep an eye on our team, and share with us the moment of our first victory,
when it should come. With the ever growing popularity of the WRC, we can look
forward to an even greater number of people taking up interest in rally competition,
and also, hopefully, a greater interest in SUZUKI cars. Such attention and interest
are what keep our rally action going; please keep cheering us on!
N. Tajima :
We had for some time fought hard in the JRC, and got some good results we were
looking for. We at SUZUKI and SUZUKI SPORT intend to redouble our joint efforts
in our WRC campaign; we very much look forward to your continued support!




